Services
ENHANCE YOUR OPERATIONS: NCP’s Comprehensive site Service Offering:
01
Expertise Across Brands
Our site services cater not only to our own mill installations but also to mills of any brand, showcasing our versatile expertise and commitment to serving the broader industry.
Comprehensive Support
We provide comprehensive support, including maintenance, repairs, and spare parts, ensuring uninterrupted operation and maximizing the lifespan of mill equipment.
Timely Response
With a dedicated team of experienced professionals, we offer prompt response times to address any issues or maintenance requirements, minimizing downtime and optimizing productivity.
We are here to help you achieve optimal performance with minimum downtime, with a strong focus placed on safety and quality.
04
Custom Solutions
Our site services are tailored to meet the unique needs of each client, offering custom solutions that prioritize efficiency, reliability, and cost-effectiveness.
Continuous Improvement
We are committed to continuous improvement, regularly updating our techniques, technologies, and practices to deliver the highest standards of service and support to our clients.
AT NCP
We understand the critical role that regular monitoring and inspection play in optimizing mill performance. Failure to detect issues early can lead to unplanned downtime, increased costs, and decreased production. That’s why our comprehensive mill health inspections are designed to keep your operations running smoothly and efficiently.
THOROUGH RECORD-KEEPING
To fully leverage both planned and unplanned maintenance, a thorough understanding of record-keeping and inspection history, repairs, and alterations is essential. NCP ensures precise record-keeping, offering detailed inspection reports and aiding in tracking mill component conditions. With our proactive approach to mill health inspections, you can optimize performance, minimize costs, and ensure uninterrupted production. Your mill’s longevity is our priority.
Maintaining Accurate Inspection Records
Detailed documentation of inspection findings, measurements, and observations to track equipment condition and maintenance history accurately.
Detailed Inspection Reports Provided
Provision of comprehensive inspection reports outlining findings, recommendations, and actions taken, facilitating informed decision-making and future maintenance planning.
Documenting Repairs
and Alterations
Recording all repairs and alterations made to mill components, ensuring transparency and accountability in maintenance practices.
Assistance in Tracking Mill Component Conditions
Support in tracking the condition of mill components over time, enabling proactive maintenance and replacement strategies to prolong equipment lifespan and maximize performance.
Rely on us to maintain seamless operations and minimize downtime, ensuring uninterrupted productivity.
- Mill health inspections
- Installation and commissioning
WE OFFER INSPECTIONS AND MONITORING:
01
In-Situ Inspection
Comprehensive assessment of mill components and systems while they are in operation, allowing for real-time identification of potential issues.
Condition Monitoring Services (Temperature and Vibration)
Continuous monitoring of temperature and vibration levels to detect abnormalities or deviations from normal operating conditions, indicating potential equipment failures.
Gear Radial and Axial Run Outs
Measurement of radial and axial runout of gears to ensure proper alignment and smooth operation, minimizing wear and tear.
04
Root Clearance, Backlash, and Pressure Measurements
Evaluation of gear meshing parameters to ensure optimal performance and prevent premature wear.
Gear Tooth Profile Measurements
Assessment of gear tooth profiles to identify any irregularities or signs of wear, ensuring efficient power transmission.
06
Gears and Drive Train Alignments
Alignment of gears and drive train components to maintain proper meshing and minimize vibration, enhancing overall reliability and performance.
07
Bearing Visual and Clearance Measurements
Visual inspection of bearings and measurement of clearance to identify signs of wear, misalignment, or other issues affecting bearing performance.
08
NDT Inspections (Bearing Journals, Gears, and Couplings)
Non-destructive testing methods used to assess the integrity of critical mill components such as bearing journals, gears, and couplings, ensuring structural integrity and reliability.
09
Shell and Head Thickness Testing to Detect Wear
Measurement of shell and head thickness to detect wear and corrosion, allowing for timely maintenance and replacement to prevent structural failures.
10
Visual Inspection (Cracks, Missing Bolts, Seal Condition)
Visual examination of mill components for signs of cracks, missing bolts, or deteriorated seals, addressing potential safety hazards and ensuring proper functioning.
11
Foundation Visual Inspection
Inspection of mill foundation for signs of settlement, cracks, or other structural issues that could affect mill stability and performance.