NCP operates in accordance with ISO9001 principles.
All NDT undertaken by independent RSA NDT technicians at specified hold points.
All hold points are inspected by NCP project engineers & QA personnel.
Specified hold points included are casting processes, NDT, fettling, workpiece setup, final machining, gear-cutting, work-piece run-outs, dimensional inspections, FAT, sandblasting, painting and packaging.
Vendor data report document control management.
QCP’s for every component manufactured.
Full manufacturing data report (MDR) issued on project completion.
PROCESS DESIGN
NCP applies modified bond theory and proven service factors for precise ball mill sizing.
SAG/AG mills are sized using a hybrid model integrating data from renowned sources like Barrett, Austen & Morrell.
Recent implementation of a specific energy/breakage distribution model enhances SAG mill sizing with comprehensive circuit details.
MECHANICAL DESIGN
Thorough Torsional Analysis and harmonic resonance checks for drive train.
Rigorous FEA with structural finite element package ensures robust mill structures meeting AAC323001 standards.
Casting simulations fatigue analysis and fluid film analysis are integral parts of our design process.
Gearbox design adheres to ANSI/AGMA 2101 – D04 and NCP specification, ensuring superior performance.
Couplings and open gearing designed to NCP specification and AGMA standards respectively.
E & I DESIGN
Comprehensive Electrical, Instrumentation & control system design services.
Expert management of VSD specialist sub-contractors and main drive motor design.
Detailed PLC design & implementation with precise E&I interface management.
