Ruashi Project 14x16ft, 1500kW ROM Mil
More Pictures

1. 16x34ft, 3500kW SAG Mill to Eldorado Gold, China Dismantling, Transport, Refurbishment, Re-Design, Supply of New Drive Train, VSD (Rotrdrive), Mechanical Upgrades, Civil Design, Freight to Site, E&I Design & Supply incl PLC, MCCs, Installation & Commissioning Assistance, 2006.
More Pictures

2. 16x24ft, 3000kW Ball Mill to PMR, South Africa. Dismantling, Transport, Design Review, Refurbishment, Shell Re-Design, Replace Gearset & Main drive Train, Upgrades, Turnkey Supply incl Installation & Commissioning Assistance, 2007.
More Pictures

3. 12x16ft, 1250kW Ball Mill to Lonmin, S.A., Slag Project. Supply of Mill, Dismantling, Refurbishment, Design Reviews, Mechanical Upgrade from SAG to Ball Mill, Supply of Overhead Crane, Critical Spares Supply, Installation & Commissioning Assistance, 2006.
More Pictures

4. 2 of 12x16ft, 1000kW Ball Mills to CMS, Morocco, Tramilat project. Supply of Mills, Design Review (Pebble to Ball Mill Upgrade), Refurbishment, Feed Arrangement, Discharge Arrangement, Surrounding Platform, Mill Area HMI Control, Packaging & Freight to site. Installation & Commissioning Assistance.
More Pictures

5. 10x16ft, 525kW Ball Mill to GMA Resources, Algeria, Tirek Project. Supply of Mill, Dismantling, Freight to SA from Australia, Refurbishment, Liners, Freight to Algiers, Installation & Commissioning, Critical Spares Supply. Supply of all Auxiliary Equipment including Load out Tunnel, Tunnel Feeders, Mill Feed Arrangement, Cyclone Tower Equipment.
More Pictures

6. 2 of 12x16ft, 1000kW Ball Mills to Mwana Africa, Hunters Road Project. Supply of Mills, Refurbishment, Design Review, Mechanical Upgrades, New Drive Arrangement, Feed & Discharge Arrangement, Liner Supply, Civil Design, Structural Design, Freight to Site,Installation & Commissioning Project Ongoing.
More Pictures

7. 9x12ft, 360kW Ball Mill to CDM Group, Peru, Pachupuki Project. Refurbishment.
More Pictures

8. 12x16ft, 1250kW Ball Mill to Harmony, Papua New Guinea, Morobe Hidden Valley Project. Supply of Mill, Dismantling, Transport, Refurbishment, Design Review, Mechanical Upgrades, Feed & Discharge Arrangement, Liner Supply, Civil Design, Freight to Site, Commissioning Assistance. Commissioning planned 2008.
More Pictures

9. Upgrade of 14x24ft Ball Mill & 16x32ft SAG Mill Lubrication Systems together with spillage feed addition to Anglo Platinum, South Africa, Bafokeng Rasimone Plant. Project completed 2005
More Pictures

10. 32m Ø Thickener to Stuart Coal, S.A. Supply of Equipment, Dismantling, Refurbishment, Transport & Installation, 2006.
More Pictures

11. 18m Ø Hi-rate Thickener to Rhovan, Xstrata S.A. Dismantling, & Transport to site, 2006.
More Pictures

12. 30m Ø Stainless Steel Thickener to CMS Morocco. Supply of Equipment, Dismantling, Refurbishment, Freight to Site, Installation & Commissioning, 2007.
More Pictures

13. 10m Ø Wrencat 'Ultrasep' Thickener to Trimex, 2007.
More Pictures

14. 2 of 4¼ft Symons Cone Crushers to BNC, Zimbabwe Supply of Crushers, Refurbishment, Supply of Lubrications Systems and Drive Arrangement, Delivery to Site, 2008.
More Pictures

15. Supply 3 of American AC3D Roller Ring Crusher to Various Coal Mines, South Africa. Refurbishment project 2005.
More Pictures

16. Gravmax - Mill upgrade project 2 of Refurbished 9x12ft, 375kW Ball Mills NCP replaced 3of 6x18ft, 250kW Ball mills that were in poor condition with the two new mills. The supply included As Is supply of mills. Refurbishment of the mills including complete drive train overhaul, new pinions, upgrade of 239/1060 main trunnion bearings, weld upgrades to shells, new baseplates, transport to site and installation assistance.
More Pictures

17. M&R BSP Project New 12x16ft, 1200kW Ball mill to Supply of a new Ball mill to the project. The existing mill design was upgraded and optimized using FEA technology. Delivery of the mill was achieved within 50 weeks from order. The supply included liner supply, rotor starter, an upgraded drive train, transport to site, installation and commissioning. Completed June 2009
More Pictures

18. Harmony, Hidden Valley PNG Project Supply of a refurbished 12x16ft, 1250kW Regrind Ball Mill The mill was purchased from a local gold mine. The heads and shell required extensive refurbishment. Refurbishment WPS were established including thermal stress relieving and post repair machining. Refurbishment included a girth gear re-cut, supply of pinions. A spare drive train was also ordered and delivered. Operational spares were supplied. The mill is currently being installed with commissioning to follow in Papua New Guinea.
More Pictures

19. Ruashi Project 14x16ft, 1500kW ROM Mill This supply was unique in that an existing 14x16ft SAG mill was upgraded to operate as a ROM (Run of Mine) ball mill accepting -150mm material, grinding material to -75um. Process design was verified through JKtech as traditional Bond theory was not applicable for this oversized feed process. The mill underwent FEA to ensure that the design structural integrity was sufficient for the new application. The upgraded design included redrilling the shell for the included supply of solid Chomoly liners with a grate discharge. The mill was designed to operate in 2 possible process conditions as either 1000tons/hr closed circuit with a recirculating load of 450% or in open circuit at 200tph fresh feed. The mill was supplied with a new girth gear, pinion assembly and new motor. NCP included delivery to the DRC, installation and commissioning assistance.
More Pictures

20. GBM Inata Project 12x18ft, 1500kW Ball Mill The mill was purchased as a rotating cylinder only. All ancillary equipment has to be supplied new to make up a complete mill. New equipment included new motor, gearbox, barring drive assembly, girth and pinion assemblies, baseplates, guards, liners, feed and discharge arrangement, lube systems and jacking systems. The girth gear location on the shell and orientation was relocated ensuring a standard design for which NCP currently holds a spare in stock. The mill was refurbished and freighted to site in Burkina Fasso.
More Pictures

21. GBM Brocks Creek Mill Equipment The Brocks Creek project upgrade required supply numerous new mill components to upgrade two mills that were purchased out of Darwin in North Australia. NCP undertook a detailed inspection of the mills on site. A primary 20ftØx11ft Primary SAG mill and a 13x18ft, 1200kW Ball mill made up the milling circuit. NCP were requested to supply upgraded systems for the mills including liners, motors, Rotor starters, lubrication systems, barring drive assemblies main trunnion bearing upgrades and new pinion shaft assemblies. Some equipment was freighted to SA for dimensional assessments before progressing with manufacture.
More Pictures

22.Vergenoeg Mine -Mill Drive Trains NCP were contracted to verify dimensions and reengineer mill girth and pinion assemblies for Vergenoeg mine for their two operating 12x16ft, 1200kW Vecor and 12x15ft, 1000kW Osborn Mill. New cast steel BS3100 1976, BT1 and BS3100 1976 A2 material girth gears were specified together with EN26U pinion shaft assemblies. The design of the pinion shaft assemblied were upgraded to enable non-integral assemblies to be supplied. This will allow cost savings in the future when ordering critical spares. The drive trains were supplied new within 40weeks from order.
More Pictures

23.Platinum Mile -Transformer - Supplied New 2000 kVA 1100V-550V Transformer.
More Pictures

24.Metorex - Ruashi mine Complete Comminution Circuit NCP were awarded the contract to design and supply the complete communition circuit to the Ruashi plant in the DRC. The front end with feed the new EW plant at Ruashi. The design of the plant enables constant feed to the existing 20ft diameter SAG mill at 200tph and 100tph feed to the new 1500kW ball mill supplied by NCP. The contract includes supply and installation of a primary crushing station including a 42x48in STRB Jaw Crusher. The crushed material is deposited onto a 450tph stockpile, which feeds material through two Armco tunnels at controlled rated to the two mills.
More Pictures and Info of Metorex Plant

Home / Company Profile / Services / Equipment / Projects Undertaken / Contact Us